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Gantry crane loading and unloading safety monitoring

Monitor loads, rigging, PPE and changing hazardous zones around gantry cranes.

Project experienceLocation: CIS
Illustration of a dynamic hazardous zone during lifting work.
Illustration of a dynamic hazardous zone during lifting work.
The client

A leading mining and metals producer operating remote industrial facilities in the CIS region.

Location: CIS

Video analytics under gantry cranes brings loads, rigging, people and changing hazardous zones into a shared safety-monitoring workflow.

Why remote lifting work is difficult to supervise

Loading, unloading and construction operations at remote facilities are difficult to monitor continuously through an inspector’s physical presence alone. The project was intended to provide ongoing remote visibility and support intervention during an unsafe situation.

The customer also needed centralised incident information and retained video evidence, so that review did not depend on reconstructing events after the fact.

What the system observes

The hardware and software solution is installed around the gantry-crane operating area. It detects the load, rigging on the load and hook, and people under the crane structure, beneath a suspended load or close to it.

The system also checks helmets and high-visibility vests. Hazardous zones are calculated relative to the actual position of the crane structure and moving load, allowing the monitored area to change during an operation.

Connecting the observation to a response

An unsafe situation can generate notifications to the crane operator’s cabin and the central control room. Photographs and video clips are retained with the incident data, supporting remote review and investigation.

A central database and consolidated statistics make it possible to analyse incidents over a selected period instead of treating each notification as an isolated message.

Documented scope

The project material describes the delivered detection and notification functions but does not provide a quantified accident-reduction result or a clearly dated commissioning milestone. It is presented here as implementation experience without asserting a wider production rollout.

The main technical feature is the combination of load and rigging detection, PPE checks, dynamic zones and remote notification within one operating scenario.

ViewLogic provides the software and technical support. A delivery partner leads the customer contract, implementation and project business.
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