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Equipment monitoring

Visual equipment condition monitoring

Monitor visible equipment defects, conveyor belt damage and thermal changes. Connect inspection evidence with maintenance decisions and asset workflows.

Application approach

See condition changes in their operating context.

01

Conveyors and moving assets

Use suitable visual or scanning sources to monitor surface damage, wear and alignment. Choose acquisition equipment for the actual inspection task.

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02

Defect categories

Define the defect taxonomy and required evidence. Collect examples of both defects and acceptable variation.

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03

Maintenance workflow

Associate observations with the relevant asset and review process. Connect inspection findings to maintenance decisions.

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04

Deployment validation

Measure performance with representative material, motion, contamination and lighting. Confirm resource use on the intended hardware.

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Start with acceptance criteria.

The camera view, operating conditions and event definition determine what a scenario can reliably detect. A pilot should assess missed events, false alarms, repeated notifications, processing delay and resource use.

Equipment-control actions require a project-specific integration design and validation; a visual detection alone is not a safety certification.

How to evaluate a pilot
Let’s make it work

Start with your operating challenge.

Tell us what needs to be monitored, where the cameras are and what a useful result would look like.

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Partner project experience

Planning your application

When is visual condition monitoring suitable?

It is useful when the relevant defect or condition can be observed by an appropriate camera, scanner or thermal source. Define defect categories, inspection geometry and the evidence needed for maintenance decisions.

Which specialist solution should we start with?

Use conveyor belt monitoring for belt surfaces and splices, thermal monitoring for temperature observations, and UAV inspection for aerial views of infrastructure. Each has its own acquisition and validation requirements.